Selected projects

From drawings to steady operation.

Eight projects across 15+ years: what each one needed, what I did, and what it delivered. Newest first.

Alexandre at the Amazon Spheres in Seattle
Amazon Spheres · Seattle

2026 – present · CA, AZ, CO

Capital retrofits inside live delivery stations

Amazon · Operations Engineer, Start-up Execution

The job

Install new equipment inside delivery stations that never stop running: conveyors, stow systems, storage and carts, with many vendors on site and launch dates that can't move.

What I did

  • Field engineering lead from mobilization to go-live: automated divert-to-aisle conveyors, scan-less stow systems, drop-shelf storage and ergonomic pick carts.
  • Led shift burn-in on all 4 go-live nights of a conveyor install, and restored service the same night after a configuration fault.
  • Ran a 136-row stow install with 6 vendor and internal teams. Traced a 6-week controller failure to a partially seated patch cable.
  • Recovered a 2-day stop-work on a 1,071-shelf retrofit with parallel crews, and finished a day early.
  • Led the project that automated a weekly error-rate report for 15 North American sites.
  • Built an AI work system for planning and reporting, now used by 7 teammates.

Results

5projects, $2M+, 8 months
2,400+assets installed
0safety incidents
+62%peak capacity at one site
0.70%error rate at go-live, target <1%
Stainless-steel batch reactor system at Halio
Batch reactor system · Hayward, CA

2021 – 2023 · Hayward, CA

Scaling production for electrochromic glass

Halio · Senior Mechanical Engineer

The job

Scale anode, cathode and auxiliary production systems from development to a working glass plant, including nanoparticle and high-viscosity material handling.

What I did

  • Designed and implemented an automated batch production system for anode materials.
  • Redesigned material handling and the process around it.
  • Led development of a solvent rectification system.
  • Designed and implemented a fluidized bed filtering system that removed contaminants.
  • Designed oxygen monitoring for the solvent tanks (constant 2.8% O2) and built an instrumented test bench for R&D.

Results

+400%anode production yield
+25%production throughput
99.98%solvent purity
$800Ka year saved, up to (rectification + filter)
Two industrial fryers being assembled on the shop floor
Fryer lines in assembly · Hayward, CA

2019 – 2021 · Hayward, CA

60+ food-processing equipment projects

Heat and Control · Project Engineer

The job

Custom equipment for food plants: conveyors, fryers, burners, heat exchangers, filters, tanks and controls, each designed, built, installed and commissioned for one customer.

What I did

  • The customer's main technical contact, coordinating design, manufacturing, purchasing and field service.
  • Led teams of up to 5 design engineers through design, installation and commissioning.
  • Sized pumps, valves, burners, heat exchangers and process oil vessels; produced layouts, P&IDs, PFDs and risk assessments.
  • Rewrote department SOPs and rolled out KPI dashboards for leadership.

Results

$80Min project revenue
+10%engineering team efficiency
$15M+in new contracts supported
Alexandre in a hard hat and fall-protection harness at an elevator installation
Elevator installation · Pennsylvania

2018 – 2019 · Pennsylvania

40+ elevators on construction sites

thyssenkrupp Elevator · Project Manager

The job

Install new elevator equipment on construction projects over $1M each, on job sites run by general contractors.

What I did

  • Led installation crews of up to 25.
  • Coordinated engineering, procurement and the general contractors.
  • Built project plans, schedules and budgets; enforced job-site safety and quality.

Results

40+elevators installed
$85M+in project revenue
25crew members, up to
Alexandre next to the L75 rocket engine nozzle
L75 liquid-propulsion engine · Brazil

2014 – 2016 · Brasília

L75 rocket-engine turbopump

Brazilian Space Agency · Mechanical Engineer, Assistant Project Manager

The job

Keep production of the turbopump for Brazil's L75 liquid-propulsion engine on track, and visible to the agency's leadership.

What I did

  • Assisted in managing the turbopump production process.
  • Designed components for the combustion-chamber test bench.
  • Set up project KPIs and status reporting for the Director of Space Vehicles.
Bubbling fluidized bed gasification reactor for waste tires
Bubbling fluidized bed reactor · Vitória, Brazil

2015 – 2016 · Vitória, Brazil

Waste-tire gasification reactor

Pneuvix · Mechanical Engineer (part-time)

The job

Design a bubbling fluidized bed reactor to gasify waste tires.

What I did

  • Led the reactor design.
  • Negotiated the equipment purchases.

Results

−40%project cost
3D model of a rotary kiln incinerator with plasma torch
Rotary kiln, full SolidWorks model

2013 – 2014 · Brasília

Plasma-torch rotary kiln for waste-to-energy

Hannover Projects / INMETRO · Mechanical Engineer

The job

Design a waste-to-energy gasification system, and the lab to test it.

What I did

  • Designed the rotary kiln incinerator in SolidWorks: drum, rolling system, secondary chamber and labyrinth seal.
  • Designed the lab facilities and the plasma-torch tests.
  • Wrote the company's SOPs.
Alexandre in a hard hat working on the CFB reactor piping
On the CFB reactor · Linhares, Brazil

2011 – 2012 · Linhares, Brazil

CFB biomass gasification power plant

Gaslin · Plant Engineer

The job

Take a circulating fluidized bed (CFB) biomass gasification plant through scale-up, construction, commissioning and operation.

What I did

  • Oversaw scale-up, construction and commissioning of the 50 ft × 6 ft CFB reactor.
  • Designed the L-valve that removes ash while the plant runs.
  • Designed the biomass dryer, pneumatic conveying, flow meters, pre-heating and flare systems; led the EPC of the balance of plant.

Results

2test campaigns, 2011
5public plant demonstrations
+Patents and earlier R&D
Patent · granted 2020

Biomass gasification reactor

BR 10 2012 004762 4. Co-inventor, with Carlos Alberto Gurgel Veras.

Patent · granted 2024

Fluidized bed grain-malting reactor

BR 10 2018 011822 6. One reactor for steeping, germination and kilning. University of Brasília.

Research · UNESP

Flameless combustion to cut NOx

Comgás-funded research for steel reheat furnaces, plus natural-gas efficiency in the textile industry.

Structural testing · Vale

Rollover protection for mining pickups

Designed, load-tested, drop-tested and installed a rollover protective structure for Vale's fleet trucks.

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